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24

Dossier

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Alti Transition

controllers immediately take over.

“We have designed the airframe with

the motors tilting slightly forward, so

as soon as they take over the airframe

actually flares nose-high, which helps

with slowing it down. Then the PIDs and

the position control in the hover mode

further flare the aircraft and it comes to

a stop fairly quickly. The transition from

fixed-wing flight to hover flight is smooth

and quick,” he says.

Weight and payload fraction are

always at a premium in VTOL aircraft,

and hybrids up the ante even further in

this area. De Villiers therefore needed

an airframe that was structurally and

aerodynamically efficient, as well as one

that was aesthetically pleasing.

Airframe development

Following a market study that revealed

that no such airframe existed, the South

African company turned to Australian

advanced composites house Carbonix,

working with it from mid-2015 to develop

a bespoke design and building the first

prototype towards the end of the year.

Meanwhile, Alti also built and has been

flying a sub-scale platform to test avionics

and software at its base in Western Cape.

The airframe is divided into four main

sections: the main fuselage and wing

roots, the outer wings and the twin-boom

empennage with two vertical stabilisers

joined by a single, high-mounted

horizontal stabiliser and elevator.

The sections are designed for

quick assembly without tools, using a

combination of standard screws and

custom finger fasteners. The design

ensures that parts only fit together

one way, and intuitively. Experiments

with magnets for some non-critical

attachments were also carried out.

Held on by screws, the three

undercarriage legs can also be removed

for packing into a transport case and to

ease replacement if they are damaged.

As all take-offs and landings are carried

out vertically, no wheels are fitted.

The wing has a high aspect ratio and

is made from epoxy resin reinforced in

most places with carbon fibres and in

others with aramid (Kevlar) fibres.

It is a closely coupled high wing with

the bulk of the fuselage underneath

and featuring a combination of dihedral,

washout and winglets. Most of the

airframe consists of a very thin carbon

fibre shell, with Kevlar used for control

surfaces, hinges and other flexible parts,

and foam spars in the wings, more of

which later.

Aeroelastic engineering

The wing design is an example of very

sophisticated aeroelastic engineering,

in which the flying, loaded shape was

considered from the outset.

“The blended root and washout have

the effect of carefully defining span-wise

lift distribution,” de Villiers explains. “The

section and attitude of the inboard wing

takes into account boundary-layer effects

and flow management to the pusher

propeller. Dihedral helps with stability,

and washout prevents dropping a wing

in case of a stall.”

The winglets are in part a response

to the wingspan constraint imposed

on the original design, but come with

further benefits. “They allow some energy

June/July 2016 |

Unmanned Systems Technology

Alti’s owner Duran de Villiers poses with a

Transition prototype, highlighting the high

aspect ratio and winglets that contribute to

the all-composite UAV’s endurance